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Inline Homogenizer

An inline homogenizer is a high-shear mixing device used to emulsify, blend, and break down particles in liquid-liquid or liquid-solid mixtures. It is designed for continuous processing, making it ideal for high-volume production in pharmaceutical, cosmetic, chemical, dairy, and food industries.

Working Principle

The inline homogenizer uses a rotor-stator mechanism to apply intense mechanical shear. As the material passes through the homogenizing chamber, it is subjected to high-speed rotation (up to 3000 RPM), creating turbulence, cavitation, and shear that break down particles and form stable emulsions or dispersions.

Applications

  • Pharmaceuticals: Emulsions, suspensions, ointments, syrups.
  • Cosmetics & Personal Care: Creams, lotions, gels, serums.
  • Chemicals: Paints, inks, adhesives, resins.
  • Food & Dairy: Sauces, dressings, milk-based products, juices.

Advantages:

  • Improved product stability and texture
  • Reduced processing time
  • Minimal energy consumption per batch
  • Scalability for lab to industrial production
  • Minimal maintenance and downtime

Features:

  • Continuous inline operation – no batch transfer needed
  • Uniform and consistent particle size reduction
  • Hygienic design with SS316 contact parts
  • CIP (Clean-in-Place) and SIP (Steam-in-Place) compatible
  • Suitable for high-viscosity products
  • Available with single, double, or triple-stage stators
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Key Components

Rotor-Stator Assembly:

Precision-engineered for high-shear mixing and fine emulsification.

Motor & Shaft:

High-speed motor with sealed bearings for continuous operation.

Mechanical Seal:

Leak-proof seal suitable for high-pressure and hygienic environments.

Inlet & Outlet Ports:

Designed for continuous flow of materials through the homogenizing chamber.

Base Frame:

Skid-mounted compact frame with vibration-dampening support.

Control Panel:

Includes start/stop buttons, speed control, and overload protection.